Packaging and Manufacturing Consulting: Driving Operational Excellence
Solutions ESL has established itself as a trusted partner in the manufacturing sector, offering innovative manufacturing consulting services that streamline operations and enhance productivity. From conceptualization to implementation, our team of seasoned professionals collaborates closely with clients to understand their specific requirements and develop tailored solutions.
Our accomplished team has successfully executed numerous projects, including capacity increases and process improvements. We take a holistic approach, evaluating existing systems, identifying areas for optimization, and implementing cutting-edge solutions to drive operational excellence. From facility design and equipment integration to process automation and validation, our comprehensive services empower manufacturers to achieve unparalleled efficiency, quality, and cost-effectiveness.
We leverage our extensive industry knowledge and technical expertise to identify potential challenges, mitigate risks, and optimize processes, ensuring seamless execution and successful project outcomes.
Here are some of our many accomplishments:
We evaluated, proposed, designed, sourced, and managed the integration of three new packaging lines. Our comprehensive services streamlined operations, enhanced efficiency, reduced waste, improved product quality, increased output capacity, and facilitated scalability, ultimately driving profitability and customer satisfaction:
- 1 x fully automated liquid dose, bottle filling/packaging line: 150 Bottles/minute (budget: 9.5M$ CAD)
- 1 x fully automated semi-solid, jar filling/packaging line: 200 Jars/minute (budget: 10.2 M$ CAD)
- 1 x fully automated liquid dose, bottle filling/packaging line (flexible): 150 bottles/minute (budget: 10M$ CAD)
We provided packaging department designs for the company’s new site. We evaluated, proposed, designed, sourced, and managed the integration of three new packaging lines. Our expertise streamlined operations, enhanced output, and facilitated a smooth transition to the new facility, enabling the company to maintain its competitive edge:
- 1 x powder/tablet, filling/bottle packaging line: 50 bottles/minute (budget: $391K USD)
- 1 x solid dose, pouch filling/packaging line: 75 pouches/minute (budget: $182K USD)
- 1 x solid dose, jar filling/packaging line: 25 bottles/minute (budget: $172K USD)
We delivered a study and proposal for automated product transfer from process equipment to packaging equipment.
We handled the softgel manufacturing project at the start-up’s new site, ensuring a seamless transition and efficient operations. Our comprehensive services encompassed managing the entire process, sourcing state-of-the-art equipment, and implementing cutting-edge solutions.
We meticulously installed manufacturing process vessels, holding tanks, encapsulation machinery, packaging lines, and a fully-equipped laboratory, enabling the client to produce high-quality softgels while adhering to stringent industry standards.
Our expertise and commitment to excellence facilitated a successful project execution within the allocated $28M CAD budget, setting the stage for the start-up’s growth and success.
We conducted a comprehensive site evaluation, meticulously analyzing every aspect to ensure optimal efficiency. Subsequently, we prepared a detailed proposal outlining our findings and recommendations.
Following approval, we seamlessly handled the implementation and validation of packaging processes and equipment, ensuring strict adherence to industry standards and best practices for maximum productivity and quality assurance:
- 1 x tube filling line: 75 tubes/minute (budget: $378K USD)
- 1 x blister/cartoning line: 90 blisters/minute (budget: $516K USD)
- 1 x validation of tablet inspection machine
We conducted comprehensive process improvements and automation studies/evaluations focused on enhancing the manufacturing and packaging operations for liquid, cream, and ointment products.
Our analyses aimed to streamline workflows, optimize resource utilization, and implement cutting-edge automation solutions to boost efficiency, consistency, and cost-effectiveness across the entire production lifecycle.